概述： 电加热多功能提取浓缩机组是由提取浓缩罐、消泡器、*冷凝器、*汽液分离器、二级冷凝器、二级汽液分离器、冷却器、油水分离器、三级汽液分离器、贮罐、热循环泵、真空泵、吊篮、小型电动葫芦、浦集器、定量流量仪组成，整套机组符合*药品GMP的要求。 本设备适用于中药、动物、植物、食品化工等行业的常压提取和浓缩。工作原理： 电加热多功能提取浓缩机组是*有效成份的提取与浓缩联合应用装置，其优点是集提取和浓缩于一体，采用常压、微压、水煎、温浸、回流、强制循环渗漉、芳香油提取、有机溶媒回收等多种工艺操作。多功能提取浓缩机组设计了定量流量仪，使*与溶剂的比例更****，由于在提取进程中，热的溶剂被强制由上而下连续高速穿透*，使物料充分接触起了动态提取与补充溶剂的作用，同时缩短提取时间。在浓缩进程中，本机组设计了循环喷淋装制，使药液在多功能罐内循环喷淋，增加了药液的沸腾空间，降低了药液的沸腾温度，缩短了浓缩时间大大****生产效率和*得膏率。产品使用工艺 提取：将*投入吊蓝内开启电动葫芦，把吊蓝吊入提取罐内加入*的5-10倍的溶媒如水、乙醇、****、*等（根据工艺要求），设定流量计自动定量加入溶媒。开启电加热3个自动档，温控仪设定导油温度210度，使提取液加温至80度时开启冷却循环水，对提取液产生的蒸气进行冷却，使蒸气变成热水回流至提取罐中。当提取液温度升至100度沸腾时，关停电加热2个档以达到****节能效果然后开启强制循环泵，溶媒通过循环泵的压力不断经过吊蓝强制穿透*层，使*内的溶质加速溶出，缩短了提取时间节约了能源增加了经济效益。 浓缩：提取罐内的溶媒加热至沸腾30-50分钟关停电加热器，强制循环泵继续强制循环，使溶媒温度降至90度时开启真空泵进行浓缩，浓缩时产生的蒸气经冷凝器变成水进入浦集器，此时关停循环泵继续浓缩至所需浓度时放出浓缩液进行第二次提取浓缩。第二次提取时关闭放料液阀门，开启浦集器与泵之间的阀门使浦集器内的溶媒全部回流至提取罐内，关闭阀门进行第二次提取，此时溶媒温度达到50-60度，节约了时间****了提取速度。开启电加热及强制循环泵和上次提取浓时相同操作，以此类推直至*内的溶质全部溶出（提取液无色），然后启动电动葫芦吊出吊蓝清理药渣，开始第二次浓缩。产品特点：一、全封闭循环提取浓缩，可节省能源0.3-0.5倍。二、*设计了装盛物料的网筐和自动上卸物料功能，打*以往提取设备从罐身下端出药渣，增加了定量液体流量计*了物料与溶剂的倍数，****了工作效率，减少了工人的劳动强度。三、集热回流、提取、浓缩、渗漉、强制循环、温浸于一体，药材提取*药液成份倍增，节约了原材料也节约了自然资源****了经济效益。四、热回流，常压提取，低温浓缩，缩短生产时间在1/3以上。五、一机多用，设备结构紧凑，操作简单清洗方便，占地面积节省50%，降低了投入成本。六、取消中间贮藏等，节省****50%。七、增加电脑显控，浓缩温度可自由设定在55℃-80℃。Overview:
Extraction and conce*ation of electrically heated multi-function unit is conce*ated by the extraction tank, anti-foaming device, a condenser*apor-liquid separator, two condensers, two vapor-liquid separator, cooler, water separator, threevapor-liquid separator, storage tanks, heat circulating pump, vacuum pump, hanging baskets, *all electric hoist, pump collection device, com*ed of quantitative flow meter, the entire unit in line with national GMP requirements.
The equipment for medicine, animals, plants, food and chemical industry pressure extraction and conce*ation.
How it works:
Electric heating units are multi-functional extraction and conce*ation of drug extraction and conce*ation of active ingredient combination device, the advantage in one set of extraction and conce*ation, atmospheric pressure, micro-pressure water to cook, war*p, back, forced circulation percolation, aromaticoil extraction, organic solve*ecovery operati* and other processes.
Multi-uni*sign a quantitative extraction and conce*ation flow meter, the ratio of drug and solvent i*ore accurate, since the extraction process, the heat of the solvent is forced through a top-down high-speed continuou*edicati*o that full access to the material extracted from the dynamic andcomplement the role of the solvent, while reducing the extraction time.
In the enrichment process, the design of the unit circle spray system installed, so that liquid circulation in the multi-functi*pray tank, an increase of the boiling liquid *ce, reducing the liquid boiling temperature, shortening the time to greatly improve the production of conce*atedefficiency and rate of drug was cream.
Product process
Extract: the drug i* the blue crane hoist within the open, the blue crane lifting the tank i* the extract by adding 5-10 times the drug solvent such as water, ethanol, methanol, acetone, etc. (depending on process requirements), set the meter automatically adding quantitativethe solvent.On heating three automatic, temperature co*oller set temperature of 210 degrees conduction oil, so extract heated to 80 degrees on cooling circulating water, the extract steam for cooling, so that steam back i* water toextraction tank.When the extraction temperature to 100 degrees is boiling, heat 2 files off power to achieve the best energy-s*ing effect and open the forced circulation pump, circulation pump solvent through the pressure in the blue force to penetrate through the hanging of drug layer, the solute of drugaccelerate the dissolution, reducing the extraction time increased economic benefits of energy s*ings.
Conce*ated: the solvent extraction tank is heated to boilin*0-50 minutes off the heater power, forced circulation pump continues to forced circulati*o that solvent when the temperature dropped 90 degrees to open the vacuum conce*ation, when the steam condensed i* water by the condenserset i* the pump device, then shut down the circulating pump to release conce*ated to the desired conce*ation of conce*ate for a second extraction and conce*ation.
Second extraction liquid discharge valve closed, open pump and pump set to pump between the valve assembly inside the tank of solvent extraction of all the back to close the valve a second extracti*olvent temperature at this timereach 50-60 degrees, s*ing time and improving the extraction rate.On heating and forced circulation pump and the same operation when the last extract conce*ated, and so on until all the dissolution of drug within the solute (extract colorless), and then start hanging out hangin*ue electric hoist cleaning residue, begin the second enrichment.
Product Features:
A closed loop extraction and conce*ation, can s*e energy 0.3-0.5 times.
Second, the unique design of the equipment containing material on the net basket and automatic unlo*g of materials function, breaking the previous extraction equipment brought in from the tank under the body residue, increasing the quantitative accuracy of the material and the liquid solvent flow multiples, improve efficiency, reducethe labor intensity.
Third, the collector back, extraction, conce*ation, percolation, forced circulation, temperature and immersion in one, completely liquid extraction of medicinal ingredients doubled, s*ing raw materials also s*es natural resources and improve economic efficiency.
Fourth, heat reflux, extraction pressure, low temperature conce*ation and shorten production time in 1 / 3.
Fifth, a multifunctional, compact structure, simple operation, easy to clean, s*ing 50% of the area, reducing input costs.
Sixth, cancel the intermediate storage, s*ing 50% of investment.
Seven, increase computer display and co*ol, conce*ation, temperature can be freely set in 55 ℃ -80 ℃.主要技术参数：| 型 号 | DTN-500型 | 电源电压/频率 | 380V/50Hz | | 总 功 率 | 33KW | 提取容缩罐容积 | 500L | | 容器类别 | 常压 | ****冷凝器面积 | 0.14㎡ | | 罐内设计压力 | 0.09MPa | 加热面积 | 2㎡ | | 真空度 | -0.04 MPa | 冷却面积 | 0.32㎡ | | 浓缩比 | 1.2-1.4 | 第二冷凝器面积 | 6.5㎡ | | 蒸发能力 | 110㎏/h | 加热1档 | 12KW | | 贮罐容积 | 1000L | 加热2档 | 9KW | | 收集器容积 | 160L | 加热3档 | 9KW | | 外型尺寸 | 3300*3270*3300 | 循环泵功率 | 0.75 KW | | 电动葫芦功率 | 640W | 真空泵功率 | 1.5 KW |
警告：注意避免发生重大人生事故一、电加热多功能提取浓缩机组的注意事项为****发生触电，请由电气****人员按照法定标准实施接地。二、服装、安全防护用具的配戴为****手和其它部位的*，请务必遵守劳动安全卫生规则配戴相应的防护用具。三、操作注意事项1、为了****安全事故发生必须由****人员操作，对加热罐体上面的各种仪表数据要密切关注，加热提取*时当温度表指针超过105度，压力表指针超过0.09 Mpa时安全阀自动放气。2、安全阀放气口旁边禁止站人，以防蒸气*。3、真空浓缩时，温度表指针指向80度时开起真空泵，此时要密切注视真空表指针的变化，当指针指向负0.05Mpa时要关停真空泵，真空表指针回到原位时又开起真空泵依次操作，严禁真空表指针超过负0.05Mpa****损坏机组。Warning:Avoidmajorlifeincidents
First, theelectric heatingunitextraction and conce*ationofmulti-note
To preventelectric shock,electricalprofessionalsin accordance withlegal standa*by theimplementation ofground.
Second,clothing,safetywearprotective equipment
To prevent thehandandotherparts of theburn, be sureto comply withoccupational safety and healthrulesto wearappropriateprotective equipment.
Third, thehandling precauti*
1,in order to preventsecurity incident*ust beprofessionaloperation,aboveallon the heatingtankmeter datashould pay close attention, heat extractiondrug*ore than 105degreeswhen thethermometerpointer,when thegaugepointer超过0.09 Mpaautomaticdischargevalvethe gas.
2, thesafety valvebleedto standnext toprohibit,to preventsteamburns.
3,vacuum conce*ation, thethermometerpointeropened thevacuum pump80degrees, this timeto closely monitorchanges inthe vacuumtablepointerwhenthe pointerpoints tothe negativeshut downwhen0.05Mp*acuum pumps,vacuum gaugepointerback in placeShiopenfrom thevacuum pumpfollowed byoperating, non-vacuum gaugepointeroverthe negative0.05Mpapreventdamage to theunit. |
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